IoT | Software

Condition monitoring software

We develop condition monitoring software that prevents machine failures before they occur.

condition-monitoring-software
ALDI SOUTH: Customer of prodot Thyssenkrupp Elevator: Customer of prodot Rossmann: Customer of prodot Siemens Energy: Customer of prodot Bayer04 Leverkusen: Customer of prodot Borussia Mönchengladbach: Customer of prodot 3M: Customer of prodot thyssenkrupp: Customer of prodot Caparol: Customer of prodot HAVI: Customer of prodot

What is condition monitoring software?

Condition monitoring refers to the continuous recording and evaluation of operating parameters such as vibration, temperature, pressure, speed or power consumption. The condition monitoring software forms the digital core: it receives the data from your sensors and control systems, processes it in real time and makes deviations from normal operation immediately visible.

The result: your maintenance team receives early warnings, can take targeted action and avoid expensive repairs and unplanned production downtime. Condition monitoring is therefore the basis for a modern, data-driven predictive maintenance strategy.

condition-monitoring-software

The advantages of our condition monitoring software:

Drastically reduce unplanned downtime

Machine failures usually announce themselves at an early stage - through changes in vibration patterns, rising temperatures or unusual noises. Our software automatically detects these anomalies and alerts your team before a critical condition is reached. This allows you to reduce downtimes and noticeably increase system availability.

Reduce maintenance costs sustainably

Instead of checking machines according to rigid maintenance intervals (time-based maintenance), you monitor their actual condition. Maintenance work is only carried out when it is really necessary. This saves working time, spare parts and unnecessary machine downtime - and measurably improves your return on investment.

Seamless integration into other systems

Our condition monitoring software can be easily integrated into existing IT infrastructures. Whether ERP, CMMS, MES or cloud platforms - the software connects to your existing systems via standardized interfaces (REST-API, OPC-UA, MQTT) and creates a consistent database.

Complete transparency for your machinery

A central dashboard allows you to keep an eye on all systems, locations and production lines. Live data, trend analyses and historical data help you to make informed decisions - whether on site in the factory or on the move.

Functions of our condition monitoring software

Real-time monitoring

Continuous recording of all relevant operating parameters of sensors, controllers and IoT devices - accurate to the second and without data gaps.

Intelligent automation

Configurable threshold values and AI-supported anomaly detection ensure that your team is only notified when action is really needed - by email, SMS or directly in the system.

Trend analysis & forecasts

Based on historical data, the software recognizes wear patterns and predicts the remaining useful life of components (Remaining Useful Life, RUL).

Interactive dashboards & reports

Flexible visualizations, customizable widgets and automatically generated reports give you an overview at all times - for plant managers, maintenance technicians and management alike.

Mobile access

The responsive interface and native app enable access to all system data from a smartphone or tablet - ideal for use directly in the production hall.

Audit-proof data storage

All measurement data is stored and logged without gaps and can be traced at any time - an important building block for quality management systems and certifications such as ISO 55000.

Which industries is condition monitoring software suitable for?

Regardless of the industry, condition monitoring is useful wherever machines, systems or technical infrastructure are operated continuously:

  • Manufacturing & process industry - pumps, compressors, drives, conveyor technology
  • Energy supply & utility infrastructure - turbines, transformers, grid stations
  • Wind & solar energy - gearboxes, generators, inverters
  • Building technology & facility management - HVAC systems, elevators, ventilation systems
  • Food & pharmaceutical industry - Filling and packaging systems
  • Logistics & intralogistics - conveyor systems, sorting systems, industrial trucks

Whether a single machine, production line or decentralized machine park - our software scales with your requirements.

Contact us now

daniel_ludewig_circle

Your contact person

Daniel Ludewig
0203 3965080
 

Questions & Answers

prodot

Who we are

Digital Passion. Driving innovation. We inspire people with the right solutions for their business. As a pioneer and trailblazer into the digital future, we are committed to making our customers even more successful.

Passionate, interdisciplinary and agile. These are our ingredients for successful collaboration with our clients' teams. Together, we integrate innovations into the existing IT infrastructure. With a short time-to-market, seamlessly and efficiently, we help our customers to achieve their business goals in a more digital, secure and smarter way.

Inner harbor